In the early stages of the project, INTECH assessed the client’s operational requirements and site-specific constraints, including aggressive timelines, limited space, ease of access, environmental conditions, absence of grid power requiring remote operability, maintenance needs, and flexibility for potential skid relocation with minimal future work. This approach enabled the INTECH team to carefully select best-in-class components and engineer them into three separate skids that together form a single unified package that can seamlessly integrate with the client’s operational architecture.

Incomplete and inconsistent documentation
During the design phase, INTECH was tasked with delivering comprehensive design packages across all disciplines, supported by critical studies such as HAZOP, structural calculations, certifications, and reliability data. The process was challenged by documentation gaps arising from multi-stakeholder inputs and evolving client feedback, which had the potential to stall review cycles, extend approval timelines, and create risks of misalignment with project requirements.

Solution

Establishing project control at the outset
To prevent schedule slippage and unnecessary rework, INTECH’s engineering team took full ownership of the process. A structured Internal Disciplinary Check (IDC) framework was implemented, with in-house experts reviewing, correcting, and updating vendor submissions to ensure technical accuracy and compliance with client and international standards. This proactive approach kept the project aligned, shortened approval cycles, reduced risks of rework, and reinforced client confidence.

Complexity of integrating multi-disciplinary systems
The complexity of integrating multi-disciplinary systems onto 24 compact, modular skids with tight tolerances and intricate layouts posed a significant challenge during fabrication & integration to execute within the defined timelines.

Solution

Overcoming execution challenges through dedicated experts
INTECH deployed a dedicated 6-member multidisciplinary team at the fabricator’s facility to provide hands-on support, resolve technical ambiguities, and ensure strict compliance with quality and safety standards. This enabled one-site resolution, accelerated fabrication and integration works, and kept the project on track with its delivery targets.

Client’s ad-hoc requests
During the scheduled FAT, the client requested ad-hoc witnessing of pumps performance that had already undergone OEM functional testing across all skids. This increased the testing scope, strained available engineering and QC resources, and created potential schedule conflicts.

Solution

INTECH’s commitment to client-focused solutions
Being a client-first organization, INTECH fully addressed the client’s concerns by mobilizing additional resources, closely coordinating pump testing activities across all skids, and ensuring that the expanded FAT scope was completed without impacting the agreed schedule.

Commissioning challenges with third-party non-compliant skids
Owing to its reputation for engineering excellence, INTECH was tasked with commissioning CI skids supplied by another party. These skids exhibited faulty wiring, malfunctioning annunciator panels, and logic errors that disrupted injection sequences and safety functions. The INTECH team faced the added challenge of working on skids they had not designed, requiring careful reverse engineering and adaptation to ensure seamless integration into the client’s operational ecosystem.

Solution

INTECH going the extra mile for client success
INTECH deployed its engineering and commissioning experts to analyze, troubleshoot, and rectify the skid issues. Faulty hardware was repaired, logic errors were corrected to ensure intended operational performance, and additional client-requested modifications, such as emergency pushbuttons, were integrated. The fully functional skids were then successfully commissioned and seamlessly integrated into the client’s operational infrastructure.

We truly value the professionalism, commitment, and quality focus demonstrated, which contributed greatly to the success of our projects. The company’s ability to provide such skilled leadership and dependable execution gives us full confidence in their capability to deliver future projects successfully

Leveraging its in-house manufacturing capabilities and a trusted network of fabrication partners, INTECH successfully delivered eight chemical injection packages, each comprising three specialized skids designed to safeguard critical client assets against corrosion in harsh operating environments. Throughout the project, INTECH assumed an EPC-like execution role, aligning its success with the client’s, ensuring compliance with engineering requirements, addressing client-driven challenges, and ultimately delivering robust, fit-for-purpose solutions that secured project success.